Innovating Engineering Technology and Practicing Ecological Protection
The digital factory is a new type of smart factory centered around "smart office, smart management, digital production, and smart IoT." By introducing advanced technologies such as cloud computing, big data, and artificial intelligence, we support intelligent management and decision analysis in digital factories.
Digital Twin of Production Sites
Based on real production sites, we create 3D digital twin models and animations of production scenarios, linking production data to achieve a virtual production site that mirrors the real production environment.
Environmental Monitoring
Data related to the environment, such as temperature, humidity, dust, and noise, is collected through various sensors.
The system displays this environmental data on the corresponding 3D models, allowing users to understand the data more intuitively.
Production Simulation Visualization
The system simulates production based on user-inputted production strategy parameters, selects production plan parameters, and presents the simulation process through 3D visual scenes.
Smart Operations
Integrated management of personnel, production, logistics, warehousing, and inspections enables real-time monitoring of factory operations and critical nodes for more efficient and intelligent decision-making.
Utilizing cutting-edge technologies such as mathematical modeling, simulation, rendering techniques, and WebGL 3D graphics rendering engines, we manage and integrate data collection, simulation, and path planning for offshore functional platforms.
Real-Time Data
Real-time data integration displays the status and operational parameters of various equipment at booster stations.
Touchscreen Interaction
Users can interact with the electronic sandbox via touch screens to view design drawings and engineering models.
Simulated Scenarios
The system can simulate different conditions, such as sea state and wind speed, to assess the performance of booster stations in various environments.
Cost Reduction
By real-time monitoring and simulating to optimize system operations, we reduce resource waste, thus lowering operational costs.
Efficiency Improvement
Continuous optimization of system design and operational strategies enhances system efficiency and productivity, with an overall reduction in platform operating costs of over 30%.
The "Industrial Smart Wristband" utilizes multiple high-precision sensors to create an integrated management terminal for safety, production, positioning, and communication within factories. It features functions such as safety monitoring, data collection, location tracking, efficient communication, and area management, ensuring real-time management and control over safety, production, and management during the manufacturing process, thereby improving enterprise safety management and production efficiency.
Safety Management
In the event of an emergency or equipment failure, the wristband automatically sends information to the user for immediate response.
The product also includes features like electronic fencing, on-site positioning, and elevator access control, allowing real-time monitoring of personnel and site conditions.
Health Management
It monitors health indicators such as blood oxygen, blood pressure, temperature, and heart rate, uploading health data in real time for unified management.
When an employee's metrics exceed healthy values, the system automatically sends alerts to management, ensuring employee safety.
Production Operations
Administrators can publish production tasks and information from the back-end and send messages based on each employee's production progress.
Inspection routes can be set in the back-end, with NFC check cards placed at corresponding inspection points.
When staff arrive at a check location, records are executed, increasing inspection efficiency and preventing omissions.
Management Back-end
Data Analysis: Receives wristband data and presents it visually.
On-Site Positioning: Displays the locations of employees within the site, achieving indoor positioning accuracy of within 1 meter.
Wristband Management: Displays basic information of bound personnel and the status of wristbands, including battery level and online status.
Message Pushing: Allows direct information pushing to wristbands from the back-end, including production task assignments and announcements.
This service covers relevant fields such as petrochemicals, hydropower, marine engineering, automotive parts, tool accessories, and electronic manufacturing.It combines OCB's "three-in-one" digital intelligence comprehensive service solutions to create a one-stop solution for clients in areas such as architectural design, logistics and warehousing, lean production, intelligent decision-making, and information management.
Green and Low Carbon
Adhering to national carbon peak and carbon neutrality goals, we systematically build a new green and low-carbon factory from park engineering design to project implementation and production operations.
Intelligent Production
We enhance the level of automated equipment, establish a lean production system, and achieve intelligent production processes.
Intelligent Decision-Making
Based on industrial interconnection and integrating 5G technology and digital twin technology, we realize full element interconnectivity, guiding management decisions through BI dashboards.
Intelligent Logistics
We plan intelligent logistics distribution systems, establishing integrated picking, automated handling, precise delivery, transparent information, intelligent control, and meticulous management in our intelligent logistics system.
By analyzing existing Product Lifecycle Management (PLM) systems in the market, we integrate their unified and general functions to form a standardized lightweight product with high flexibility and scalability.This product includes functions such as project management, progress tracking, process management, labor hour management, technical documentation management, and integration with related information systems (ERP, CRM, WMS, etc.), providing enterprises with a quickly deployable, simple, and efficient management tool to enhance management efficiency.
Process Management
Users can customize workflows and task assignment rules, dragging and generating workflow forms that meet their needs, thereby enhancing and increasing the automation of business processes.
Data Reports
Data visualization with flexible report design and dashboard designer, rich chart components, customizable data and graphical reports, and real-time display of key business data.
Personnel Training
Integrating online learning, course management, and performance evaluation which provide personalized learning paths for employees. Real-time tracking of learning progress and precise analysis of training effectiveness.
Project Management
Visualizing project data from planning to task assignment, monitoring project progress and labor hours in real time, optimizing resource allocation, thereby assisting enterprises in making precise decisions.
This system is an integrated data application platform that combines data management, data governance, and data services.It has four core capabilities: data aggregation and integration, data purification and processing, data services and visualization, and data value realization, helping enterprises achieve centralized data management and services for better digital transformations.
Data Extraction and Transformation
Able to extract data from multiple sources and perform flexible data transformation and cleansing to ensure data quality and accuracy.
Self-Service Analysis
Provides data visualization and analysis capabilities, helping users analyze data more effectively.
Real-Time Processing
Enables real-time extraction, transformation, and loading of streaming data, meeting enterprises' needs for real-time data insights.
Data Services
Provides a data service development platform, allowing enterprises to quickly publish data as services for data sharing.
This platform integrates device access, device management, data security communication, and services (storage, analysis, filtering, parsing, integration) into a comprehensive service platform.It includes capabilities for device status analysis and visual report analysis, supporting various communication protocols (such as ModBus, TCP, MQTT), and offers advantages of comprehensive functionality, high security, and strong usability.
Real-Time Data Collection
The platform can collect large amounts of data generated by devices in real time and effectively process, analyze, and store it, providing data visualization and report displays.
Intelligent Analysis and Prediction
Integrated with intelligent analysis and prediction functions, it can analyze device data using machine learning and data mining techniques, uncovering potential patterns and trends while predicting future states and behaviors.
Device Access and Management
Supports rapid access of devices across multiple protocols, platforms, networks, and regions, shortening the time for IoT devices to go online, and providing high-reliability and high-security device management capabilities.
Monitoring and Maintenance
Provides monitoring alarms, operational dashboards, full-link log analysis, device OTA upgrades, remote login, intelligent diagnostics, and security center services.
This system integrates efficient supervision, equipment maintenance, energy consumption management, and other functions, helping enterprises achieve comprehensive upgrades in equipment management.By monitoring equipment status in real-time and intelligently formulating maintenance plans, we effectively reduce failure rates and improve operational efficiency.Additionally, it optimizes resource allocation and reduces cost waste, creating greater value for enterprises.
Equipment Maintenance
Automatically generates personalized maintenance plans and tasks based on equipment operating conditions, historical maintenance records, and preset maintenance rules, while reminding and tracking the execution of maintenance work.
The system also supports data recording and analysis during the maintenance process.
Equipment Inspection
Automatically generates inspection plans and pushes them to inspection personnel via mobile or PC.
It uses IoT technologies such as RFID, QR codes, and sensors to achieve real-time data collection during inspections, allowing personnel to record inspections online using handheld devices or apps.
Spare Parts Management
Creates a spare parts inventory for equipment, sets safety values for spare parts, and pushes information to procurement when inventory levels are low, simultaneously generating relevant records upon usage.
Equipment Management
Capable of managing related equipment, including energy consumption analysis, equipment status, equipment positioning, and abnormal alerts.
Electronic Equipment Files
Digitally records and tracks management of the entire lifecycle of equipment, integrating various dimensions of information, including basic information, technical parameters, operational status, maintenance records, repair history, fault handling, replacement details, as well as user manuals and drawings.
This system is mainly for processing and manufacturing companies that work with incoming drawings.It can automatically identify production drawings, output summary data for related consumables, and quickly calculate the consumption of parts, profiles, and plates, improving drawing efficiency for timely and accurate raw material procurement, optimizing inventory management, and enhancing production efficiency.
Drawing Project Management
Classifies enterprise drawings in project form for easier retrieval, enhancing drawing management efficiency for processing and manufacturing enterprises and aiding their digital transformation.
Automatic Drawing Recognition and Parsing
Receives and automatically recognizes various formats of drawing files, using built-in image recognition algorithms to parse material types, specifications, materials, lengths, unit weights, total weights, and other information from the drawings.
Material Demand Calculation
Automatically calculates the types, specifications, and quantities of materials needed based on information in the drawings, including required parts, profiles, and plates.
Consumables Summary and Reporting
Generates detailed summary reports of consumables, including specific consumption information for required parts, profiles, and plates.
Cost Estimation and Quotation
Automatically estimates project costs based on material costs, processing fees, and other factors, supporting rapid generation of quotations that include detailed expenses such as material costs, processing fees, and taxes.
We provide professional system integration services focused on seamlessly merging different systems, devices, and applications to build efficient and stable comprehensive solutions.By deeply understanding client needs and utilizing advanced integration technologies and project management methods, we integrate diverse systems into a unified platform, achieving data sharing, process optimization, and business collaboration, co-creating new value in the information age.
Continuous Optimization and Upgrades
We emphasize long-term cooperation with clients, providing not only initial system integration services but also focusing on subsequent optimization and upgrades.
Through ongoing technical support and maintenance services, we ensure that client systems always operate at their best.
Full-Stack Technical Strength
We possess a comprehensive technical system that covers various fields, including IT and OT.
Whether for hardware devices, software systems, or cloud services, we can provide one-stop integration services to ensure clients receive the latest and best solutions.
Comprehensive Security Assurance
We prioritize the importance of system security, strictly adhering to security norms and standards during system integration to ensure the safety and privacy of client information.
We also provide comprehensive security solutions, including data encryption, access control, and vulnerability scanning, safeguarding client operations.
Strong Integration Capability
Our exceptional system integration capabilities allow us to seamlessly integrate devices, software, and applications of different brands and models into a unified platform, achieving real-time data transmission, sharing, and analysis, optimizing business processes and enhancing operational efficiency.
Deep Customization Capability
By deeply understanding each client's unique needs and leveraging our rich industry experience and technical innovations, we offer highly customized system integration solutions to ensure that our solutions perfectly align with clients' business processes and development strategies.
Online Model Review Platform
By creating virtual models corresponding to actual physical systems or processes using digital technology in a virtual environment, we can simulate and analyze the operation, performance, and behavior of the actual system.Digital twin engineering reviews can enhance efficiency, reduce costs, and improve the standardization and rationality of engineering layouts and assemblies.
Real-Time Simulation and Analysis
Real-time simulation and analysis help teams better understand the performance of ships and make timely adjustments during the design and construction processes.
Safety Compliance
Used to assess the safety and compliance of ship designs and operations, ensuring adherence to relevant regulations and standards while enhancing overall safety.
Cost Reduction in Trial and Error
Virtual validation prior to actual manufacturing and testing improves design accuracy.
Model Visualization
Provides an intuitive interface that allows users to visually browse and review digital twin models.
Optimized Design and Performance
Enables engineers to rapidly iterate and optimize designs to enhance ship performance, fuel efficiency, and sustainability.
Collaborative Review
Multiple team members can simultaneously or phase-wise review the digital twin model, facilitating improved cooperation and communication among teams.
This platform is an industrial robotic platform used to perform welding tasks on production lines.It features core capabilities such as high-precision positioning, high automation, and multi-process compatibility.It improves the flexibility, efficiency, and quality of the welding process while reducing costs.
Welding Path Planning
Rapidly plan welding paths using efficient algorithms, supporting real-time modifications of welding parameters.
Data Visualization
Real-time display of task progress, equipment status, production data, and other information, providing a visual and analyzable information dashboard.
Virtual Digital Simulation
Simulates the actual operation of welding machines, reflecting real-time operations on the platform to conduct virtual welding demonstrations and reduce welding error rates.
Welding Task Management
Real-time task assignment, progress tracking, and the creation of visual reports to instantly grasp project status.
The Welding Machine Group Control System is a next-generation welding management product built on the industrial Internet of Things.It addresses prominent issues in current ship welding management by digitally transforming welding equipment and collecting real-time data on key production elements such as "people, machines, materials, methods, environment, and measurement."This enables remote monitoring of welding machines, online management of welding processes, and statistical analysis of welding data, empowering enterprises to enhance welding product quality, effectively reduce welding operation costs, and improve the level of intelligent control in welding.
Real-Time Equipment Monitoring
The system allows real-time monitoring of the operational status of welding machines across various workshops, enabling workshop managers to have up-to-date information on machine conditions and operations.
Equipment Alarm Management
Users can customize alarm rules; when triggered, the system automatically pushes abnormal alarm notifications to the user.
Welding Waveform Statistics
The system collects current and voltage data in real time during the welding process, automatically generating welding waveform diagrams.
Based on waveform analysis, it assesses the stability of the welding and the health of the welding machine, informing corresponding welding processes and improvement measures.
Daily Equipment Operation Report
Provides statistics on welding machine usage, automatically calculating information such as operational hours and idle times, helping managers make reasonable production schedules and improve equipment utilization while reducing energy waste from idling.
This system is a comprehensive platform that provides diverse functions such as robot status monitoring, alarm management, and data backup for predictive maintenance of robots.It maximizes operational efficiency, minimizes downtime caused by system failures, and reduces maintenance costs.
3D Status Monitoring
Real-time monitoring of the robot's operational status through 3D image visualization.
Robot Alarms
Real-time detection of abnormal robot operations with warning prompts.
AI Alerts
Predicts potential issues based on artificial intelligence analysis and provides early warnings.
Statistical Alerts
A warning and notification feature based on the robot's activation statistics.
Robot Data Backup
Regularly backs up the main operating data of the robot to prevent data loss, with the ability to quickly restore data when necessary.